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In this article, we will explore what gas-insulated switchgear is, how it works, and what voltages are available in the industry. First, what is GIS? The common answer among electricians is that a switch cabinet filled with SF6 gas is called a GIS. But is that the definition?

1. Brief introduction of switchgear

Switchgear refers to the combined electrical equipment composed of the necessary equipment for switching on, carrying, and breaking circuits in the power system. This includes switching and protective devices such as circuit breakers, fuses, contactors, relays, voltage and current transformers, and more. The main types of switchgear are low voltage (below 1000 V AC), medium voltage (1000-36 kV AC), and high voltage (above 36 kV AC).

Electrical switchgear is also classified according to the type of insulation used. Common insulating media include air, oil, and gas. Our main focus is gas-insulated switchgear, also known as GIS switchgear. Let’s see what it means.

Gas Insulated Switchgear

2. What is gas-insulated switchgear?

A gas-filled compartment encloses most of the components of gas-insulated switchgear.  The main gas used in GIS is sulfur hexafluoride, or SF6 for short. The gas has excellent electrical insulating and arc extinguishing properties compared to air.

As a result, the size of the switchgear is considerably reduced when gas insulation is used. weight too. Due to this, GIS switchgear is suitable for use in confined indoor spaces where high voltages must be carried.

1) Design of gas-insulated switchgear

GIS designs include the use of a dielectric gas, typically sulfur hexafluoride (SF6), to isolate various switchgear components in grounded metal enclosures. The gas is usually at a moderate pressure of 400-600 kPa. This helps prevent leaks or condensation at low temperatures.

SF6 is a colorless inert gas, its density is about 5 times that of air, and its insulation is about 2-3 times that of air. Gases are also superior at handling arc flashes, about 100 times better than air.

Gas-insulated switchgear design ensures that your equipment can take advantage of these characteristics and more. Various parts have also been assembled and filled with gas at the factory. This makes installing GIS easier.

2) Working principle of gas-insulated switchgear

The working principle of gas-insulated switchgear is based on the insulation of electrical equipment with a dielectric gas such as SF6. As an insulating material, SF6 has several advantages over other types of insulating materials, including excellent thermal and dielectric properties.

Using a combination of vacuum and gas, GIS isolates live parts. This makes the switchgear very compact and efficient, while also offering excellent reliability and low maintenance requirements.

SF6 usually decomposes during arc extinguishing. However, the decomposition products will always recombine into SF6, allowing the gas to work for a long time.

3. Why use SF6?

For phase-to-phase and phase-to-ground protection, gas-insulated substations (GIS) use a moderately strong insulating gas called sulfur hexafluoride (SF6). The connecting metal casing enclosed by pressurized SF6 gas completely encloses the high-voltage wires, high voltage circuit breakers, circuit breakers, switches, current transformers, and voltage transformers. Sulfur hexafluoride is a harmless, inert, nonflammable gas consisting of a sulfur atom surrounded by six closely connected fluorine atoms.

Sulfur hexafluoride (SF6) is the most used insulating gas (electron affinity) in high-voltage technology due to pronounced electron bonding. At mean sea level, SF6 is about five times denser than the atmosphere and has no color, smell, or taste. SF6 is almost completely insoluble in water and its solubility decreases with increasing water temperature, as it does for all other gases. GIS gear systems contain SF6 gas at a nominal pressure of 400 to 600 kPa.

This pressure range is suitable to prevent the gas from forming liquid at the lowest temperature, thus exposing the equipment. In SF6, sound travels almost three times faster than in air (at atmospheric pressure). As a result, the sound of arc interruption is quieter in SF6 than in the air. Compared to air, SF6 has three times higher dielectric strength at 0.1 MPa (1 atmosphere or atmospheric condition). Due to the increased density, the dielectric strength of SF6 gas increases with increasing pressure inside the GIS enclosure.

The dielectric strength of SF6 gas will be significantly higher than that of ambient air at the pressures seen inside the GIS enclosure. SF6 is about 100 times more efficient than air in interrupting the arc. SF6 has replaced the previous insulating medium made of oil and air as an ideal interrupting material for high-voltage circuit breakers in industry. The sf6 RMU is also a cost-effective option for efficient switchgear purposes.

4. Characteristics of gas-insulated switchgear/substation

Several main features of gas-insulated switchgear are:

  • It has a modular structure.
  • It has a secure package.
  • High air tightness.
  • It has good usability and affordability.
  • It also has an eco-friendly design

Gas Insulated Switchgear

5. What are gas-insulated switchgear components

The components of gas-insulated switchgear are as follows:

1) Busbar

Definition: Bus bars are usually used to connect loads and power sources. It is responsible for connecting inbound and outbound power lines. It also establishes the connection between the generator and the primary transformer of the power system. Busbars are copper or aluminum strips used to carry current in switchboards, switchboards, or substations.

There are two types of bus bars: flexible and rigid. Aluminum tubes form flexible bus bars supported by strings of disc insulators on either side of the gantry. Aluminum tubes form rigid busbars, supported by post insulators. The maximum amount of current that can be safely carried is determined by the busbar size. They are either flat bars or hollow tubes, and their high surface area to cross-sectional area ratio allows heat to escape more efficiently.

Function: Busbars are usually found in electrical switchgear or panels and are used to carry high currents. The bus bars enable the new circuit to split anywhere along the busway route, rather than branching off the mains in one place. Electrical buses are conductors or groups of conductors that collect energy from incoming electrical feeds.

Power is then distributed to output feeders. In short, it is a form of electrical connection where all inbound and outbound currents meet. The circuit breaker trips in the event of a fault, and the defective bus bar is easily separated from the circuit.

2) Circuit breaker

Definition: A circuit breaker is a switching device that controls and protects the electrical network. A circuit breaker is a mechanically operated electrical switch. It protects the circuit from serious hazards of overload and short circuits. So whenever there is a failure in the electrical system, the circuit breaker can isolate that part of the network from the rest of the system.

A circuit breaker can manually or automatically make or break a circuit under specific conditions such as no load, full load, or short circuit. This makes it useful for switching and protecting various components of electrical systems. Circuit breakers have a built-in set current load capacity, and when this capacity is exceeded, the circuit is inevitably shut down. Identifying systematic faults in the circuit, such as short circuits or overloads, prevents current flow and interrupts stability. Circuit breakers are also an important part of metal-clad switchgear.

Function: The circuit breaker can realize manual power-on and power-off of the circuit, as well as automatic overload protection. Once the short circuit or overload is cleared, the circuit breaker reactivates the circuit. Simply press the operating handle of the circuit breaker lightly to restore the circuit after it is disconnected. When the circuit trips, it will automatically disconnect the circuit. It identifies if there is an overcurrent. The amount of overcurrent is measured by the circuit breaker.

Both regular and abnormal currents are generated or destroyed by it. It sustains full load current continuously without overheating or causing injury. It generates and dissipates short-circuit currents within the expected magnitude range.

3) Current transformer

Definition: A high alternating current that is stepped down or stepped down through a current transformer. Therefore, it is impossible to monitor current usage in high-voltage systems because the measuring instrument cannot handle it due to insulation problems. Using the current in the system directly for a specific application can also cause a lot of problems, so we can alleviate these problems by using current transformers.

Since the current in the power system has a KA rating, the current flowing to the transformer is extremely large, requiring low accuracy and low secondary resistance. So this transformer will convert the high current to low current without needing anything else to perform the calculations. Measurements can be made with modest currents, so there is only a small current in the secondary coil proportional to the high current in the primary coil.

Function: The high voltage of the power grid cannot be directly connected to the equipment. If we do this, the machine will be damaged. The device might be able to manage this level of power by increasing its size and insulation, but that would be very expensive, so we can utilize current transformers to use this power. Current transformers help reduce the line current to a level suitable for the equipment.

High voltages can be isolated from the measuring instrument by this component. It can prevent the equipment from short-circuit current. It will also determine whether the current line is abnormal, such as a sudden change in the current level and so on.

Gas Insulated Switchgear

4) Potential transformer

Definition: A potential transformer is an instrument transformer that reduces or reduces system voltage to a safe and quantifiable level. The voltage transformer will allow the meter to detect electrical service connections that have a higher voltage than the meter can handle. This transformer develops a fair amount of voltage at the second terminal when connected to the primary.

As a result, the primary winding must have more spins than the secondary winding, requiring this transformer to step down the voltage. In a continuous and linear manner, a voltage transformer converts a higher voltage to a lower value.

Function: It is very convenient to calculate energy consumption. This gadget protects electrical systems from malfunctions and interruptions. Voltage signals can be used to enhance event logs, synchronizations, and event recorders.

We can calculate the power or resistance of the system, and the direction when measuring voltage. By monitoring the voltage, we can estimate O/V, U/V, O/F, U/F, and overcurrent safety. It is an essential part of effective switchgear service.

5) Cable

Definition: The transmission of electricity from a substation to the desired destination via power cables. Power cables consist of two or more conductors covered by an outer layer called insulation and can be deployed overhead or underground as required.

Function: Using a cable, electrical signals or current can be sent from the mains to switchgear and other equipment. Cables are versatile. Other electronics such as power and signal circuits also rely heavily on cables.

6. Advantages of Gas Insulated Substation/Switchgear

Below are some advantages of medium voltage gas-insulated switchgear.

  • The switchgear offers a high degree of flexibility and reliability compared to alternative systems.
  • Due to its gas-enclosed design, this type of switchgear is ideal for indoor and underground substations.
  • The use of the switchgear can reduce the occupied area of ​​indoor and outdoor substations.
  • The configuration of the switchgear can be used for any type of busbar, including single busbar, double busbar, single busbar with transfer busbar, double busbar with double circuit breakers, and ring busbar.
  • It takes up less space.
  • it provides protection from natural disasters
  • On-site installation is at your discretion.
  • Reduce maintenance.
  • The operating costs of such switchgear are low.
  • GIS design can be used wherever these characteristics are required, such as less maintenance, less area, less environmental impact, etc.

Gas Insulated Switchgear

7. Disadvantages of gas-insulated substation/switchgear

  • Compared to traditional AIS, the system costs more.
  • Transporting SF6 gas to the job site can be difficult.
  • Indoor GIS switchgear requires a different structure.
  • Cleaning and maintaining systems is critical to reducing conductive particle contamination.
  • Flashover is caused by particulate or moisture contamination within the container.
  • When a GIS substation fails, the outage can last hours or even days, and the damage to the system is almost always severe.
  • Without gas recovery and module removal, maintenance access to live parts would be more difficult and difficult to diagnose.

8. Application

Numerous applications for Sf6 insulated switchgear include:

  • It is implemented in urban areas with limited space.
  • Generally installed inside the building.
  • it can be used in hydroelectric power plants
  • It is a substation for offshore electricity.
  • It is a substation on Earth. It has applications involving high pressure.
  • It can be deployed in heavily polluted industrial environments.

9. Installation and maintenance of gas-insulated substation

The following is the installation and maintenance process of the gas-insulated substation.

1) Installation process

For high reliability and optimal lifecycle efficiency from the start, rely on expert-approved field setup and testing. A high level of operational reliability is ensured by correct installation and commissioning. The MNS installation and commissioning procedure must be followed for a trouble-free startup.

Use specialists in medium and high-voltage system services to ensure that switchgear is installed and operated in a safe and correct manner. For medium and high-voltage switchgear and equipment, Liyong-certified service professionals provide experienced on-site installation and cold and hot commissioning.

Construction supervision solutions include:

  • Check the integrity of the Foundation.
  • Cubic Activation Monitoring
  • Supervised connections between transport sections (e.g. main busbar and compartment connections)

Installation monitoring features include:

  • Monitor inbound and outbound cable connections.
  • Check switchgear grounding
  • Test insulation thickness
  • Internal Wiring Check
  • Check serial communication within the company
  • Check auxiliary power

Gas Insulated Switchgear

2) Maintenance or repair process

Debugging:

  • Circuit breakers, motor starters, and feeders have device parameters that must be set.
  • The system’s functional circuit breakers, motor starters, and feeders are all types of circuit breakers.
  • Analyze serial communications with DCS and SCADA, including cable routing isolation and communication verification

System inspection and modification to improve installation performance and ease of maintenance:

  • Application evaluation
  • Configuration evaluation
  • Vehicle Protection Analysis
  • Communication assessment
  • Evaluation of Income Security Settings

The following are the advantages of management supervision of switchgear installation and commissioning:

  • Switchgear is more reliable
  • Less likely to abort
  • Faster startup
  • Optimum performance throughout the lifetime

10. Gas-insulated switchgear VS air-insulated switchgear

Have you torn between GIS and AIS switchgear? While these two types of switchgear may appear to use similar media, there are several key differences between them. The main difference between gas-insulated switchgear and air-insulated switchgear is the insulating medium.

The gas-insulated switchgear uses gas (usually SF6) to insulate electrical equipment, while the air-insulated switchgear uses air.  Therefore, gas-insulated switchgear is more compact and efficient than air-insulated switchgear. The following are other notable differences between gas-insulated switchgear and air-insulated switchgear:

1) GIS vs. AIS Switchgear: Construction

GIS uses air-filled ground modules to house components. Gas-insulated switchgear components are also fixed design, sealed for life. In contrast, AIS switchgear circuit breakers are usually accessible and withdrawable.

2) GIS vs. AIS switchgear: cost

Due to its construction and use of SF6 gas, GIS switchgear tends to have higher upfront costs than air-insulated switchgear. Higher costs can be 10% to 40% higher compared to AIS switchgear.

3) GIS vs. AIS switchgear: installation

GIS switchgear is usually pre-assembled and is ideal for remote locations or buildings where there is no room for AIS. It’s also lighter and easier to transport. Therefore, unlike AIS switchgear, gas-insulated switchgear has a shorter set-up time.

4) GIS vs. AIS switchgear: maintenance

SF6 switchgear requires little maintenance and can be safely performed at longer intervals. In contrast, AIS requires regular maintenance and must be done more frequently to ensure optimum performance and longevity since it is always exposed to the elements.

Overall, gas-insulated switchgear has many advantages that make it the first choice of many designers, engineers, and end users. Air-insulated switchgear also has its place, not least because it costs less than GIS switchgear, among other advantages. Therefore, the type to use mainly depends on the main factors.

Gas Insulated Switchgear

11. Conclusion

Gas-insulated switchgear marks a major development in power distribution. It features a compact and modular design for more efficient use of space, as well as other advantages such as high reliability and minimal maintenance. Many utilities are now using GIS as a key component of their smart grid infrastructure, helping drive further innovation in this area.

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